World-Leading Fire Training Systems


Authentic fire replication


Advanced and robust control systems


Replicates any fire scenario

from oil & gas equipment to a domestic cooker, a ship interior to a motor car, an aircraft to a waste bin


Impressive portfolio

of military, civilian fire service, industrial and training clients in UK and abroad

Fire Training Systems
Fire Training Systems
Fire Training Systems

Technologically advanced

Our modular and mobile fire training systems can replicate real-life experiences with realistic but controllable flames. In addition, our LPG fuelled burners ensures very low emissions.

To meet the needs of the global market, we provide next generation of firefighting action training units which satisfy our Key Design Points:


Low Maintenance


High Availability




Increased Affortability


Use Latest Technology

Unprecedented experience of working in combustible environments

As a company steeped in the manufacture of combustion related products for the oil, gas and chemical industries over the last 30 years, we have accumulated a bedrock of technical expertise from which our firefighting training systems have evolved. The resulting clean burn technology expertise now goes into our LPG fuelled burner designs. Therefore, Process Combustion offers units with realistic fires, instant shutdown, minimal clean-up and finaly low emissions. Most of all, our firefighting training equipment is safe, proven and reliable.

Years Experience

Fire Training Systems

Realistic training features

We have created an effective range of modular and mobile fire training systems. Different hazardous fire environments including buildings, ships, aircraft like planes or helicopters, various industrial equipment and other units can be replicated. A variety of add-ons are available to add authenticity including features such as doors, windows, access hatches and access stairways. Our structures can be arranged in single or multiple floor levels with in-built platforms to enable ladder drills and high work training.

Conditions such as flashover and rollover can be created with smoke, variable lighting, sound systems, heating, humidity controls and other special effects to increase the realism of a hazardous real fire environment.

In addition, if real or artificial smoke is required as part of the training package this can be added with clean up systems.

Stop-Start Fire Technology increases training time

Process Combustion’s ability to stop and re-start different fire situations through our remote control, hand held system allows training officers to regulate the fire’s duration and intensity according to the competency of the firefighters being trained. It also means being able to either re-configure the fire or move to a different fire scenario without the need for lengthy clean-up time.  In addition, multiple fires can be staged simultaneously. Our custom made control systems are designed to internationally recognised standards and are built, tested and commissioned by our own in-house engineers.

Let us handle the waste gas from your unit

With our new clean up technology ‘Smoke Dog‘ we can capture smoke from carbonaceous unit and clean (oxidise) it. Our system can eliminate the visible smoke and odour produced by burning carbonaceous materials used in many firefighting training facilities.

We offer low running cost and low maintenance packaged product that is designed to be offloaded and be fully operational on the day!

Stress Heating

We manufacture a bespoke series of direct fired heating units designed to meet the specific requirements for stress heating within the training environment. The heaters typically are designed to heat the training facility to 39 ˚C to meet the UK Fire & Rescue Service training requirement for thermal stress training.   See Brochure

Smoke Systems

Smoke logging system offered by Process Combustion provides artificial smoke into the training area. Single systems or multiple systems can be provided to suit the training facility size and zoning requirements. The smoke system can be supplied with a Stress Heater and linked into one control system and interlocked by a facility Emergency Shutdown System (ESD) such that in an emergency situation the smoke and heating systems can be stopped immediately.   See Brochure

Our Installations speak for themselves

Famous name clients include the Royal Navy firefighting schools at HMS Excellent and HMS Raleigh; Indian Navy, Qatar Petroluem, Mearsk, Saudi Border Guard, Singapore Civil Defence; RAF Lakenheath, South Wales Fire and Rescue Service, Cheshire Fire and Rescue Service, Dorset Fire and Rescue Service and North Yorkshire Fire and Rescue Service amongst many others.

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Call us on:
+44 (0) 1423 879944 or

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Case Studies

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Case Studies