Catalytic Thermal Oxidisers
Where the process gas stream has to be free from particulate, catalyst poisons and left-over materials that can mask or affect the catalyst you need a catalytic thermal oxidiser system that operates at significantly lower temperatures than normal thermal oxidisers.
Process Combustion’s solution delivers cost effective catalytic oxidisation to your air pollution needs.
In addition our engineers can isolate several catalyst types to maximise the removal efficiency of the VOCs and improve the life expectancy of the catalyst housed within the unit.
Key benefits include:
- Energy efficient at low VOC concentrations
- Very VOC destruction efficiency – up to 99.5%
- Up to 70% primary heat recovery
- Secondary heat recovery can be installed to heat water/air
- Smaller chamber size reduces capital costs
- Compact light size aids space utilisation and civil needs
- Reduced start time, flexible operating
- Skid mounted for minimum installation time and cost
- Easy to use advanced control system.
Process Combustion has a 30 year track record of working in the combustion and heat transfer technology sector with famous-name industrial giants in oil, gas and manufacturing industries around the globe. Our reputation for custom made solutions can be brought to bear in the early engineering stages of a major system build to explore feasibility and process.
Design and Project Management
Our in-house design expertise covers process, mechanical, structural, electrical, controls, material selection and sourcing. Working to the specified processes we work with clients to seamlessly integrate our equipment to deliver cost effect solutions while meeting the most stringent emission limits.
Our established relationships with clients, suppliers and sub-contractors combined with proven project management skill-sets ensure that systems are completed that meet required documentation and technical standards and are on budget, on time, every time
Engineering and Manufacturing Excellence
We work in an exacting industry where quality assurance standards (BS EN ISO 9001; 2000 Quality Management System approved) and rigorous engineering capability are paramount. Process Combustion’s 2500 m2 production area with up to 16 tonnes crane capacity and state-of-the-art control system build and test workshop exemplify our approach to everything we manufacture.
We design and build to the latest international codes and standards; these include European Pressure Equipment Directive, ASME, API, AWS, NFPA, EN and ATEX.
Installation and Support
We can either construct on site or work with our clients’ own construction teams in a supervisory role. Accurate and speedy Installation and commissioning are vital ingredients in a successful project system completion.
Process Combustion provides itself on our commissioning and operator training facilities. After sales service back-up includes providing spare parts and our service engineers continue to support on-going site activities to ensure trouble-free running and efficient operating procedures are adhered.